CAMC FUDA (BDW) Engineering Specific Diesel Air Compressor

Product Overview

FUDA (BDW) diesel powered air compressor is an efficient and high-purity gas supply equipment specially designed for heavy field conditions such as mining drilling and bridge construction. With its unique mechanical transmission structure and precision sealing technology, it achieves continuous and stable high-pressure gas source output with zero oil pollution, perfectly adapting to various high-intensity continuous operation scenarios in the field. The equipment is equipped with an innovative four crank rocker transmission mechanism, which converts the circular motion of the crankshaft into a standard 90 degree reciprocating motion through a precisely tuned transmission shaft. It is designed to work in conjunction with four cylinders, allowing each cylinder to independently and orderly complete the entire process of intake, compression, exhaust, and expansion, forming an uninterrupted and efficient compressed air output. The power transmission is smooth and without fluctuations. The product adopts an exclusive dynamic oil film self-lubricating sealing system to form a uniform lubricating oil film between moving parts, achieving full cylinder sealing effect. While ensuring long-term lubrication operation of the equipment, it also achieves 100% oil-free compressed air output, fully complying with the ISO 8573-10 international high-purity air source standard; Through precise oil control technology and upgraded connecting rod structure, the equipment can achieve 2000 hours of continuous and stable operation, with a full range pressure fluctuation of ≤ 0.1 bar and industry-leading pressure stabilization performance. The core crankcase of the whole machine is made of high-strength ductile iron cast in one piece, with a sturdy and wear-resistant structure. Combined with the optimized layout of the four crank phase difference, it efficiently offsets the mechanical vibration generated by equipment operation, greatly improving the stability and adaptability of the whole machine operation. It is not afraid of complex and harsh working conditions in the field, and does not rely on power supply. With the core advantages of diesel power, high-purity gas supply, ultra-low pressure fluctuations, and ultra long continuous operation, it has become the preferred high-pressure gas source equipment for mining drilling, bridge construction, field engineering construction and other scenarios.

Technical parameters

Our Advantage

1. Innovative four crank transmission, efficient and continuous gas supply: Equipped with a unique four crank rocker transmission structure and a four cylinder collaborative operation system, the motion conversion is precise and stable, and the gas source output is continuous and uninterrupted, greatly improving the gas supply efficiency for field engineering.

2. Level 0 oil-free high-purity gas source, strong compliance: dynamic oil film self-lubricating sealing design, balancing equipment lubrication and chamber sealing, output air meets ISO 8573-1 Level 0 oil-free standard, suitable for various engineering operations that require gas source purity.

3. Ultimate voltage stabilization performance, long-lasting durability: Optimized connecting rod structure and precise oil control technology, supporting 2000 hours of continuous operation, stable control of air pressure fluctuations within 0.1 bar, high operating accuracy, and extremely low failure rate.

4. Heavy duty reinforced body, earthquake resistance and manufacturing resistance: The ductile iron integrated crankcase is matched with a phase difference damping layout, effectively balancing mechanical vibration, with high structural strength, impact resistance, wear resistance, and perfect adaptability to harsh field conditions such as mining and infrastructure.

5. Diesel power has a wide range of adaptability and worry free field operations: It is driven by diesel power, eliminating the limitations of electricity, and has strong adaptability to mobility and environment, which can meet the continuous high-pressure gas supply needs of various field projects without commercial power.

Operation Guide

1.Preparation Phase

Place the device on a flat, well-ventilated site. Check that the diesel tank has sufficient fuel, and verify that all connections are tight and seals are leak-free.

2.Startup Procedure

Open the diesel valve, then pull the starter (or press the electric start button if equipped). Allow the device to idle for 1-2 minutes until stable, then adjust to the working speed.

3.Operation Monitoring

Monitor the pressure gauge in real time during operation to ensure the working pressure remains within 2 bar. If abnormal pressure fluctuations or unusual noises occur, stop the machine immediately for inspection.

4.Shutdown Steps

Reduce the speed to idle, run for 30 seconds, then close the diesel valve. Once the device has completely stopped, clean dust and debris from the surface to maintain daily upkeep.

Customer Reviews

1. African mining engineering contractor: “Mining drilling operations require extremely high pressure stability and equipment continuity. The FUDA (BDW) diesel air compressor operates very stably, with minimal pressure fluctuations during 2000 hours of long-term operation. The four cylinder structure provides sufficient and continuous gas supply. Level 0 oil-free gas source fully meets construction standards, diesel power is not limited by site electricity, cast iron body is earthquake resistant and durable, perfectly suitable for high-intensity mining operations in the field. ”

2. Southeast Asian infrastructure construction operator: “The bridge and outdoor infrastructure working conditions are complex. This diesel air compressor has smooth transmission, low vibration, excellent sealing performance, and a pure and oil-free output gas source. The equipment has strong durability, long-term operation without faults, does not rely on mains power, and efficiently adapts to various outdoor construction scenarios. It is the core main equipment for our outdoor engineering gas supply. ”

Company Profile

CAMC International is a high-end commercial vehicle and engineering equipment export brand under Hanma Technology Group (formerly Hualing Xingma) that focuses on global market layout. With over 50 years of experience in vehicle research and development and manufacturing, and a mature independent core industry chain, it is one of the first national automobile export base enterprises in China. It deeply cultivates the global heavy-duty logistics, engineering infrastructure, and new energy transportation fields, providing overseas customers with complete vehicles, core components, and one-stop transportation equipment solutions. The company is based in the Ma'anshan Intelligent Manufacturing Base in Anhui Province, and has built an integrated self-developed and self-produced system from core components such as independent engines, transmissions, and on-board air compressors to a full range of vehicles. Its main products include diesel heavy-duty tractors, new energy electric tractors, dump trucks, concrete mixer trucks, and various specialized engineering vehicles. At the same time, it also supplies high-quality original truck accessories from all manufacturers, achieving the same quality and service of the entire vehicle and core components. All products in the series have undergone rigorous durability testing for millions of kilometers under all working conditions, and are suitable for complex and harsh global working conditions such as high altitude, mountainous areas, high temperature and cold, and mining dust. They can meet the environmental access standards of multiple countries such as Euro III and Euro IV. With the core advantages of high reliability, strong passability, and low operation and maintenance costs, the products are exported to hundreds of countries and regions such as the Middle East, Africa, Southeast Asia, and Latin America, and are widely used in various scenarios such as cross-border mainline logistics, heavy mining transportation, urban and rural infrastructure projects, and green new energy distribution. Adhering to the development philosophy of "quality-oriented, innovation driven, green win-win, and global service", CAMC International has established a complete overseas marketing network and localized after-sales system, which can provide one-stop services such as factory direct sales, vehicle customization, remote technical support, fast spare parts supply, and full cycle operation and maintenance guarantee for global partners. Based on China's intelligent manufacturing and deep cultivation of the global market, CAMC International continues to iterate traditional fuel and new energy heavy-duty truck technologies, steadily promotes the global layout of green and low-carbon equipment, and is committed to becoming a highly competitive Chinese independent brand in the global commercial vehicle and engineering equipment fields.

FAQ

Q1: What is the core working principle of the FUDA (BDW) diesel air compressor? 

A: This air compressor adopts an innovative four-crank rocker transmission mechanism, which converts the circular motion of the crankshaft into precise 90-degree reciprocating motion. Equipped with four coordinated cylinders that independently complete air intake, compression, exhaust and expansion cycles, it delivers continuous, stable and fluctuation-free high-pressure compressed air output for long-term engineering operations.

Q2: Can this diesel compressor provide oil-free compressed air? What standard does it meet? 

A: Yes. It features a unique dynamic oil film self-lubricating sealing system that forms a tight protective oil film between moving parts to achieve full cylinder sealing. It outputs 100% oil-free compressed air and fully complies with the international ISO 8573-1 Class 0 highest air purity standard, meeting strict clean air requirements for various engineering projects.

Q3: How stable is the air pressure during long-time continuous operation? 

A: Optimized with precision oil control technology and reinforced connecting rod structure, the compressor supports up to 2000 hours of uninterrupted continuous operation. The air pressure fluctuation is strictly controlled within 0.1 bar, maintaining ultra-stable air supply accuracy and consistent working performance under high-load long-cycle working conditions.

Q4: What are the advantages of the body structure for harsh working conditions? 

A: The whole machine adopts an integrated ductile iron crankcase with high strength, impact resistance and wear resistance. The optimized four-crank phase difference layout effectively balances mechanical vibration during operation, greatly improving overall stability and shock resistance. It is specially built to adapt to harsh and complex field working environments such as mines and construction sites.

Q5: What application scenarios is this diesel compressor suitable for? 

A: Powered by diesel, it completely gets rid of reliance on electric power, with excellent field mobility and environmental adaptability. It is widely applicable for high-intensity field operations including mine drilling, bridge construction, road engineering and other projects that require long-term, high-pressure and high-purity continuous air supply.